Anomaly detection is a crucial process in industrial manufacturing and has made significant advancements recently. However, there is a large variance between the data used in the development and the data collected by the production environment. Therefore, we present the Texture-AD benchmark based on representative texture-based anomaly detection to evaluate the effectiveness of unsupervised anomaly detection algorithms in real-world applications. This dataset includes images of 15 different cloth, 14 semiconductor wafers and 10 metal plates acquired under different optical schemes. In addition, it includes more than 10 different types of defects produced during real manufacturing processes, such as scratches, wrinkles, color variations and point defects, which are often more difficult to detect than existing datasets. All anomalous areas are provided with pixel-level annotations to facilitate comprehensive evaluation using anomaly detection models. Specifically, to adapt to diverse products in automated pipelines, we present a new evaluation method and results of baseline algorithms. The experimental results show that Texture-AD is a difficult challenge for state-of-the-art algorithms. To our knowledge, Texture-AD is the first dataset to be devoted to evaluating industrial defect detection algorithms in the real world. The dataset is available at https://XXX.
Recycled and recirculated books, such as ancient texts and reused textbooks, hold significant value in the second-hand goods market, with their worth largely dependent on surface preservation. However, accurately assessing surface defects is challenging due to the wide variations in shape, size, and the often imprecise detection of defects. To address these issues, we propose DDNet, an innovative detection model designed to enhance defect localization and classification. DDNet introduces a surface defect feature extraction module based on a deformable convolution operator (DC) and a densely connected FPN module (DFPN). The DC module dynamically adjusts the convolution grid to better align with object contours, capturing subtle shape variations and improving boundary delineation and prediction accuracy. Meanwhile, DFPN leverages dense skip connections to enhance feature fusion, constructing a hierarchical structure that generates multi-resolution, high-fidelity feature maps, thus effectively detecting defects of various sizes. In addition to the model, we present a comprehensive dataset specifically curated for surface defect detection in recycled and recirculated books. This dataset encompasses a diverse range of defect types, shapes, and sizes, making it ideal for evaluating the robustness and effectiveness of defect detection models. Through extensive evaluations, DDNet achieves precise localization and classification of surface defects, recording a mAP value of 46.7% on our proprietary dataset - an improvement of 14.2% over the baseline model - demonstrating its superior detection capabilities.
In this research, we introduce a unified end-to-end Automated Defect Classification-Detection-Segmentation (ADCDS) framework for classifying, detecting, and segmenting multiple instances of semiconductor defects for advanced nodes. This framework consists of two modules: (a) a defect detection module, followed by (b) a defect segmentation module. The defect detection module employs Deformable DETR to aid in the classification and detection of nano-scale defects, while the segmentation module utilizes BoxSnake. BoxSnake facilitates box-supervised instance segmentation of nano-scale defects, supported by the former module. This simplifies the process by eliminating the laborious requirement for ground-truth pixel-wise mask annotation by human experts, which is typically associated with training conventional segmentation models. We have evaluated the performance of our ADCDS framework using two distinct process datasets from real wafers, as ADI and AEI, specifically focusing on Line-space patterns. We have demonstrated the applicability and significance of our proposed methodology, particularly in the nano-scale segmentation and generation of binary defect masks, using the challenging ADI SEM dataset where ground-truth pixelwise segmentation annotations were unavailable. Furthermore, we have presented a comparative analysis of our proposed framework against previous approaches to demonstrate its effectiveness. Our proposed framework achieved an overall [email omitted] of 72.19 for detection and 78.86 for segmentation on the ADI dataset. Similarly, for the AEI dataset, these metrics were 90.38 for detection and 95.48 for segmentation. Thus, our proposed framework effectively fulfils the requirements of advanced defect analysis while addressing significant constraints.
High-precision surface defect detection in manufacturing is essential for ensuring quality control. Laser triangulation profilometric sensors are key to this process, providing detailed and accurate surface measurements over a line. To achieve a complete and precise surface scan, accurate relative motion between the sensor and the workpiece is required. It is crucial to control the sensor pose to maintain optimal distance and relative orientation to the surface. It is also important to ensure uniform profile distribution throughout the scanning process. This paper presents a novel Reinforcement Learning (RL) based approach to optimize robot inspection trajectories for profilometric sensors. Building upon the Boustrophedon scanning method, our technique dynamically adjusts the sensor position and tilt to maintain optimal orientation and distance from the surface, while also ensuring a consistent profile distance for uniform and high-quality scanning. Utilizing a simulated environment based on the CAD model of the part, we replicate real-world scanning conditions, including sensor noise and surface irregularities. This simulation-based approach enables offline trajectory planning based on CAD models. Key contributions include the modeling of the state space, action space, and reward function, specifically designed for inspection applications using profilometric sensors. We use Proximal Policy Optimization (PPO) algorithm to efficiently train the RL agent, demonstrating its capability to optimize inspection trajectories with profilometric sensors. To validate our approach, we conducted several experiments where a model trained on a specific training piece was tested on various parts in simulation. Also, we conducted a real-world experiment by executing the optimized trajectory, generated offline from a CAD model, to inspect a part using a UR3e robotic arm model.
Despite the eye-catching breakthroughs achieved by deep visual networks in detecting region-level surface defects, the challenge of high-quality pixel-wise defect detection remains due to diverse defect appearances and data scarcity. To avoid over-reliance on defect appearance and achieve accurate defect segmentation, we proposed a change-aware Siamese network that solves the defect segmentation in a change detection framework. A novel multi-class balanced contrastive loss is introduced to guide the Transformer-based encoder, which enables encoding diverse categories of defects as the unified class-agnostic difference between defect and defect-free images. The difference presented by a distance map is then skip-connected to the change-aware decoder to assist in the location of both inter-class and out-of-class pixel-wise defects. In addition, we proposed a synthetic dataset with multi-class liquid crystal display (LCD) defects under a complex and disjointed background context, to demonstrate the advantages of change-based modeling over appearance-based modeling for defect segmentation. In our proposed dataset and two public datasets, our model achieves superior performances than the leading semantic segmentation methods, while maintaining a relatively small model size. Moreover, our model achieves a new state-of-the-art performance compared to the semi-supervised approaches in various supervision settings.
In this work we explore the application of AI to robotic welding. Robotic welding is a widely used technology in many industries, but robots currently do not have the capability to detect welding defects which get introduced due to various reasons in the welding process. We describe how deep-learning methods can be applied to detect weld defects in real-time by recording the welding process with microphones and a camera. Our findings are based on a large database with more than 4000 welding samples we collected which covers different weld types, materials and various defect categories. All deep learning models are trained in an unsupervised fashion because the space of possible defects is large and the defects in our data may contain biases. We demonstrate that a reliable real-time detection of most categories of weld defects is feasible both from audio and video, with improvements achieved by combining both modalities. Specifically, the multi-modal approach achieves an average Area-under-ROC-Curve (AUC) of 0.92 over all eleven defect types in our data. We conclude the paper with an analysis of the results by defect type and a discussion of future work.
Sewerage infrastructure is among the most expensive modern investments requiring time-intensive manual inspections by qualified personnel. Our study addresses the need for automated solutions without relying on large amounts of labeled data. We propose a novel application of Self-Supervised Learning (SSL) for sewer inspection that offers a scalable and cost-effective solution for defect detection. We achieve competitive results with a model that is at least 5 times smaller than other approaches found in the literature and obtain competitive performance with 10\% of the available data when training with a larger architecture. Our findings highlight the potential of SSL to revolutionize sewer maintenance in resource-limited settings.
Artificial Intelligence (AI) and Machine Learning (ML) have significantly impacted various industries, including software development. Software testing, a crucial part of the software development lifecycle (SDLC), ensures the quality and reliability of software products. Traditionally, software testing has been a labor-intensive process requiring significant manual effort. However, the advent of AI and ML has transformed this landscape by introducing automation and intelligent decision-making capabilities. AI and ML technologies enhance the efficiency and effectiveness of software testing by automating complex tasks such as test case generation, test execution, and result analysis. These technologies reduce the time required for testing and improve the accuracy of defect detection, ultimately leading to higher quality software. AI can predict potential areas of failure by analyzing historical data and identifying patterns, which allows for more targeted and efficient testing. This paper explores the role of AI and ML in software testing by reviewing existing literature, analyzing current tools and techniques, and presenting case studies that demonstrate the practical benefits of these technologies. The literature review provides a comprehensive overview of the advancements in AI and ML applications in software testing, highlighting key methodologies and findings from various studies. The analysis of current tools showcases the capabilities of popular AI-driven testing tools such as Eggplant AI, Test.ai, Selenium, Appvance, Applitools Eyes, Katalon Studio, and Tricentis Tosca, each offering unique features and advantages. Case studies included in this paper illustrate real-world applications of AI and ML in software testing, showing significant improvements in testing efficiency, accuracy, and overall software quality.
In order to achieve real-time detection of insulator defects in transmission lines, this paper proposes an improved insulator defect detection algorithm based on the YOLOv5s model, named IDD-YOLOv5. Firstly, to enhance the detection speed and reduce the model size, we introduce the GhostConv module and C3Ghost module into the backbone network. Secondly, the neck network employs a combination of C3Ghost and GSConv to further reduce the model’s parameter count, combined with the adaptive upsampling operator CARAFE to improve model accuracy. Finally, we adopt the EIOU loss function to accelerate model convergence and enhance detection precision. Experimental results show that IDD-YOLOv5 improves the [email omitted] by 2.5% over the original YOLOv5s, with accuracy and recall also increasing by 1.9% and 2.5%, respectively, while reducing parameters by 45.54%. Therefore, this improved model can rapidly and accurately detect insulator defects, aiding in the stable operation of electrical equipment. The related code, dataset, and model can be accessed through the following link: https://github.com/LuYang-2023/ICMA2024.git.
Due to the high complexity and technical requirements of industrial production processes, surface defects will inevitably appear, which seriously affects the quality of products. Although existing lightweight detection networks are highly efficient, they are susceptible to false or missed detection of non-salient defects due to the lack of semantic information. In contrast, the diffusion model can generate higher-order semantic representations in the denoising process. Therefore, the aim of this paper is to incorporate the higher-order modelling capability of the diffusion model into the detection model, so as to better assist in the classification and localization of difficult targets. First, the denoising diffusion probabilistic model (DDPM) is pre-trained to extract the features of denoising process to construct as a feature repository. In particular, to avoid the potential bottleneck of memory caused by the dataloader loading high-dimensional features, a residual convolutional variational auto-encoder (ResVAE) is designed to further compress the feature repository. The image is fed into both image backbone and feature repository for feature extraction and querying respectively. The queried latent features are reconstructed and filtered to obtain high-dimensional DDPM features. A dynamic cross-fusion method is proposed to fully refine the contextual features of DDPM to optimize the detection model. Finally, we employ knowledge distillation to migrate the higher-order modelling capabilities back into the lightweight baseline model without additional efficiency cost. Experiment results demonstrate that our method achieves competitive results on several industrial datasets.
This work investigates the application of Machine Unlearning (MU) for mitigating the impact of trojans embedded in conventional large language models of natural language (Text-LLMs) and large language models of code (Code-LLMs) We propose a novel unlearning approach, LYA, that leverages both gradient ascent and elastic weight consolidation, a Fisher Information Matrix (FIM) based regularization technique, to unlearn trojans from poisoned models. We compare the effectiveness of LYA against conventional techniques like fine-tuning, retraining, and vanilla gradient ascent. The subject models we investigate are BERT and CodeBERT, for sentiment analysis and code defect detection tasks, respectively. Our findings demonstrate that the combination of gradient ascent and FIM-based regularization, as done in LYA, outperforms existing methods in removing the trojan's influence from the poisoned model, while preserving its original functionality. To the best of our knowledge, this is the first work that compares and contrasts MU of trojans in LLMs, in the NL and Coding domain.
This study introduces the Iterative Refinement Process (IRP), a robust anomaly detection methodology designed for high-stakes industrial quality control. The IRP enhances defect detection accuracy through a cyclic data refinement strategy, iteratively removing misleading data points to improve model performance and robustness. We validate the IRP's effectiveness using two benchmark datasets, Kolektor SDD2 (KSDD2) and MVTec AD, covering a wide range of industrial products and defect types. Our experimental results demonstrate that the IRP consistently outperforms traditional anomaly detection models, particularly in environments with high noise levels. This study highlights the IRP's potential to significantly enhance anomaly detection processes in industrial settings, effectively managing the challenges of sparse and noisy data.
With the increasing growth of industrialization, more and more industries are relying on machine automation for production. However, defect detection in large-scale production machinery is becoming increasingly important. Due to their large size and height, it is often challenging for professionals to conduct defect inspections on such large machinery. For example, the inspection of aging and misalignment of components on tall machinery like towers requires companies to assign dedicated personnel. Employees need to climb the towers and either visually inspect or take photos to detect safety hazards in these large machines. Direct visual inspection is limited by its low level of automation, lack of precision, and safety concerns associated with personnel climbing the towers. Therefore, in this paper, we propose a system based on neural network modeling (NeRF) of 3D twin models. By comparing two digital models, this system enables defect detection at the 3D interface of an object.
Surface defect detection is significant in industrial production. However, detecting defects with varying textures and anomaly classes during the test time is challenging. This arises due to the differences in data distributions between source and target domains. Collecting and annotating new data from the target domain and retraining the model is time-consuming and costly. In this paper, we propose a novel test-time adaptation surface-defect detection approach that adapts pre-trained models to new domains and classes during inference. Our approach involves two core ideas. Firstly, we introduce a supervisor to filter samples and select only those with high confidence to update the model. This ensures that the model is not excessively biased by incorrect data. Secondly, we propose the augmented mean prediction to generate robust pseudo labels and a dynamically-balancing loss to facilitate the model in effectively integrating classification and segmentation results to improve surface-defect detection accuracy. Our approach is real-time and does not require additional offline retraining. Experiments demonstrate it outperforms state-of-the-art techniques.
Imbalanced datasets are a significant challenge in real-world scenarios. They lead to models that underperform on underrepresented classes, which is a critical issue in infrastructure inspection. This paper introduces the Enhanced Feature Pyramid Network (E-FPN), a deep learning model for the semantic segmentation of culverts and sewer pipes within imbalanced datasets. The E-FPN incorporates architectural innovations like sparsely connected blocks and depth-wise separable convolutions to improve feature extraction and handle object variations. To address dataset imbalance, the model employs strategies like class decomposition and data augmentation. Experimental results on the culvert-sewer defects dataset and a benchmark aerial semantic segmentation drone dataset show that the E-FPN outperforms state-of-the-art methods, achieving an average Intersection over Union (IoU) improvement of 13.8% and 27.2%, respectively. Additionally, class decomposition and data augmentation together boost the model's performance by approximately 6.9% IoU. The proposed E-FPN presents a promising solution for enhancing object segmentation in challenging, multi-class real-world datasets, with potential applications extending beyond culvert-sewer defect detection.
Various machine learning (ML)-based in-situ monitoring systems have been developed to detect anomalies and defects in laser additive manufacturing (LAM) processes. While multimodal fusion, which integrates data from visual, audio, and other modalities, can improve monitoring performance, it also increases hardware, computational, and operational costs. This paper introduces a cross-modality knowledge transfer (CMKT) methodology for LAM in-situ monitoring, which transfers knowledge from a source modality to a target modality. CMKT enhances the representativeness of the features extracted from the target modality, allowing the removal of source modality sensors during prediction. This paper proposes three CMKT methods: semantic alignment, fully supervised mapping, and semi-supervised mapping. The semantic alignment method establishes a shared encoded space between modalities to facilitate knowledge transfer. It employs a semantic alignment loss to align the distributions of identical groups (e.g., visual and audio defective groups) and a separation loss to distinguish different groups (e.g., visual defective and audio defect-free groups). The two mapping methods transfer knowledge by deriving features from one modality to another using fully supervised and semi-supervised learning approaches. In a case study for LAM in-situ defect detection, the proposed CMKT methods were compared with multimodal audio-visual fusion. The semantic alignment method achieved an accuracy of 98.6% while removing the audio modality during the prediction phase, which is comparable to the 98.2% accuracy obtained through multimodal fusion. Using explainable artificial intelligence, we discovered that semantic alignment CMKT can extract more representative features while reducing noise by leveraging the inherent correlations between modalities.
Metallic mesh is a transparent electromagnetic shielding film with a fine metal line structure. However, it can develop defects that affect the optoelectronic performance whether in the production preparation or in actual use. The development of in-situ non-destructive testing (NDT) devices for metallic mesh requires long working distances, reflective optical path design, and miniaturization. To address the limitations of existing smartphone microscopes, which feature short working distances and inadequate transmission imaging for industrial in-situ inspection, we propose a novel long-working distance reflective smartphone microscopy system (LD-RSM). LD-RSM builds a 4f optical imaging system with external optical components and a smartphone, utilizing a beam splitter to achieve reflective imaging with the illumination system and imaging system on the same side of the sample. It achieves an optical resolution of 4.92$\mu$m and a working distance of up to 22.23 mm. Additionally, we introduce a dual prior weighted Robust Principal Component Analysis (DW-RPCA) for defect detection. This approach leverages spectral filter fusion and Hough transform to model different defect types, enhancing the accuracy and efficiency of defect identification. Coupled with an optimized threshold segmentation algorithm, DW-RPCA method achieves a pixel-level accuracy of 84.8%. Our work showcases strong potential for growth in the field of in-situ on-line inspection of industrial products.
Neural code models (NCMs) have been widely used to address various code understanding tasks, such as defect detection. However, numerous recent studies reveal that such models are vulnerable to backdoor attacks. Backdoored NCMs function normally on normal/clean code snippets, but exhibit adversary-expected behavior on poisoned code snippets injected with the adversary-crafted trigger. It poses a significant security threat. Therefore, there is an urgent need for effective techniques to detect and eliminate backdoors stealthily implanted in NCMs. To address this issue, in this paper, we innovatively propose a backdoor elimination technique for secure code understanding, called EliBadCode. EliBadCode eliminates backdoors in NCMs by inverting/reverse-engineering and unlearning backdoor triggers. Specifically, EliBadCode first filters the model vocabulary for trigger tokens based on the naming conventions of specific programming languages to reduce the trigger search space and cost. Then, EliBadCode introduces a sample-specific trigger position identification method, which can reduce the interference of non-backdoor (adversarial) perturbations for subsequent trigger inversion, thereby producing effective inverted backdoor triggers efficiently. Backdoor triggers can be viewed as backdoor (adversarial) perturbations. Subsequently, EliBadCode employs a Greedy Coordinate Gradient algorithm to optimize the inverted trigger and designs a trigger anchoring method to purify the inverted trigger. Finally, EliBadCode eliminates backdoors through model unlearning. We evaluate the effectiveness of EliBadCode in eliminating backdoors implanted in multiple NCMs used for three safety-critical code understanding tasks. The results demonstrate that EliBadCode can effectively eliminate backdoors while having minimal adverse effects on the normal functionality of the model.
The aim of surface defect detection is to identify and localise abnormal regions on the surfaces of captured objects, a task that's increasingly demanded across various industries. Current approaches frequently fail to fulfil the extensive demands of these industries, which encompass high performance, consistency, and fast operation, along with the capacity to leverage the entirety of the available training data. Addressing these gaps, we introduce SuperSimpleNet, an innovative discriminative model that evolved from SimpleNet. This advanced model significantly enhances its predecessor's training consistency, inference time, as well as detection performance. SuperSimpleNet operates in an unsupervised manner using only normal training images but also benefits from labelled abnormal training images when they are available. SuperSimpleNet achieves state-of-the-art results in both the supervised and the unsupervised settings, as demonstrated by experiments across four challenging benchmark datasets. Code: https://github.com/blaz-r/SuperSimpleNet .
Image generation can solve insufficient labeled data issues in defect detection. Most defect generation methods are only trained on a single product without considering the consistencies among multiple products, leading to poor quality and diversity of generated results. To address these issues, we propose DefectDiffu, a novel text-guided diffusion method to model both intra-product background consistency and inter-product defect consistency across multiple products and modulate the consistency perturbation directions to control product type and defect strength, achieving diversified defect image generation. Firstly, we leverage a text encoder to separately provide consistency prompts for background, defect, and fusion parts of the disentangled integrated architecture, thereby disentangling defects and normal backgrounds. Secondly, we propose the double-free strategy to generate defect images through two-stage perturbation of consistency direction, thereby controlling product type and defect strength by adjusting the perturbation scale. Besides, DefectDiffu can generate defect mask annotations utilizing cross-attention maps from the defect part. Finally, to improve the generation quality of small defects and masks, we propose the adaptive attention-enhance loss to increase the attention to defects. Experimental results demonstrate that DefectDiffu surpasses state-of-the-art methods in terms of generation quality and diversity, thus effectively improving downstream defection performance. Moreover, defect perturbation directions can be transferred among various products to achieve zero-shot defect generation, which is highly beneficial for addressing insufficient data issues. The code are available at https://github.com/FFDD-diffusion/DefectDiffu.