Mass-produced optical lenses often exhibit defects that alter their scattering properties and compromise quality standards. Manual inspection is usually adopted to detect defects, but it is not recommended due to low accuracy, high error rate and limited scalability. To address these challenges, this study presents an automated defect detection system based on the YOLOv8 deep learning model. A custom dataset of optical lenses, annotated with defect and lens regions, was created to train the model. Experimental results obtained in this study reveal that the system can be used to efficiently and accurately detect defects in optical lenses. The proposed system can be utilized in real-time industrial environments to enhance quality control processes by enabling reliable and scalable defect detection in optical lens manufacturing.
Due to the poor adaptability of traditional methods in the cigarette detection task on the automatic cigarette production line, it is difficult to accurately identify whether a cigarette has defects and the types of defects; thus, a cigarette appearance defect detection method based on C-CenterNet is proposed. This detector uses keypoint estimation to locate center points and regresses all other defect properties. Firstly, Resnet50 is used as the backbone feature extraction network, and the convolutional block attention mechanism (CBAM) is introduced to enhance the network's ability to extract effective features and reduce the interference of non-target information. At the same time, the feature pyramid network is used to enhance the feature extraction of each layer. Then, deformable convolution is used to replace part of the common convolution to enhance the learning ability of different shape defects. Finally, the activation function ACON (ActivateOrNot) is used instead of the ReLU activation function, and the activation operation of some neurons is adaptively selected to improve the detection accuracy of the network. The experimental results are mainly acquired via the mean Average Precision (mAP). The experimental results show that the mAP of the C-CenterNet model applied in the cigarette appearance defect detection task is 95.01%. Compared with the original CenterNet model, the model's success rate is increased by 6.14%, so it can meet the requirements of precision and adaptability in cigarette detection tasks on the automatic cigarette production line.
Insulators are crucial insulation components and structural supports in power grids, playing a vital role in the transmission lines. Due to temperature fluctuations, internal stress, or damage from hail, insulators are prone to injury. Automatic detection of damaged insulators faces challenges such as diverse types, small defect targets, and complex backgrounds and shapes. Most research for detecting insulator defects has focused on a single defect type or a specific material. However, the insulators in the grid's transmission lines have different colors and materials. Various insulator defects coexist, and the existing methods have difficulty meeting the practical application requirements. Current methods suffer from low detection accuracy and mAP0.5 cannot meet application requirements. This paper proposes an improved YOLOv7 model for multi-type insulator defect detection. First, our model replaces the SPPCSPC module with the RFB module to enhance the network's feature extraction capability. Second, a CA mechanism is introduced into the head part to enhance the network's feature representation ability and to improve detection accuracy. Third, a WIoU loss function is employed to address the low-quality samples hindering model generalization during training, thereby improving the model's overall performance. The experimental results indicate that the proposed model exhibits enhancements across various performance metrics. Specifically, there is a 1.6% advancement in mAP_0.5, a corresponding 1.6% enhancement in mAP_0.5:0.95, a 1.3% elevation in precision, and a 1% increase in recall. Moreover, the model achieves parameter reduction by 3.2 million, leading to a decrease of 2.5 GFLOPS in computational cost. Notably, there is also an improvement of 2.81 milliseconds in single-image detection speed.
Non-destructive testing is an important technique for detecting defects in multi-layer materials, enabling the evaluation of structural integrity without causing damage on test materials. Terahertz time-domain spectroscopy (THz-TDS) offers unique capabilities for this purpose due to its sensitivity and resolution. Inspired by room geometry estimation methods in acoustic signal processing, this work proposes a novel approach for defect detection in multi-layer composite materials using THz-TDS, enhanced by high-power sources. The proposed method utilizes Euclidean distance matrices to reduce problem complexity compared to state-of-the-art approaches, and effectively distinguishes and maps higher-order reflections from sublayers, enabling precise defect localization in composite materials without artifacts.
Defect detection in fabrics is critical for quality control, yet existing methods often struggle with complex backgrounds and shape-specific defects. In this paper, we propose an improved fabric defect detection model based on YOLOv4. To enhance the detection of strip defects, we introduce a Strip Perception Module (SPM) that improves feature capture through multi-scale convolution. We further enhance the spatial pyramid pooling fast (SPPF) by integrating a squeeze-and-excitation mechanism, resulting in the SE-SPPF module, which better integrates spatial and channel information for more effective defect feature extraction. Additionally, we propose a novel focal enhanced complete intersection over union (FECIoU) metric with adaptive weights, addressing scale differences and class imbalance by adjusting the weights of hard-to-detect instances through focal loss. Experimental results demonstrate that our model achieves a 0.8-8.1% improvement in mean average precision (mAP) on the Tianchi dataset and a 1.6-13.2% improvement on our custom dataset, outperforming other state-of-the-art methods.
This paper presents a CAD-based approach for automated surface defect detection. We leverage the a-priori knowledge embedded in a CAD model and integrate it with point cloud data acquired from commercially available stereo and depth cameras. The proposed method first transforms the CAD model into a high-density polygonal mesh, where each vertex represents a state variable in 3D space. Subsequently, a weighted least squares algorithm is employed to iteratively estimate the state of the scanned workpiece based on the captured point cloud measurements. This framework offers the potential to incorporate information from diverse sensors into the CAD domain, facilitating a more comprehensive analysis. Preliminary results demonstrate promising performance, with the algorithm achieving convergence to a sub-millimeter standard deviation in the region of interest using only approximately 50 point cloud samples. This highlights the potential of utilising commercially available stereo cameras for high-precision quality control applications.
Detecting fabric defects in the textile industry remains a challenging task due to the diverse and complex nature of defect patterns. Traditional methods often suffer from slow inference speeds, limited accuracy, and inadequate recognition rates, particularly in scenarios involving intricate or subtle defects. To overcome these limitations, we introduce Fab-ASLKS, an advanced fabric defect detection framework built upon the YOLOv8s architecture. Fab-ASLKS incorporates two key modules: (1) the Adaptive Shape Convolution Module (ASCM), which leverages adaptive shape convolution within the Neck to enhance feature fusion and improve efficiency by extending the capabilities of the standard C2f structure, and (2) the Large Kernel Shift Convolution Module (LKSCM), designed to emulate large kernel effects within the Backbone, enabling superior spatial information extraction. These modules collaboratively optimize feature extraction and information integration across the network. Extensive experiments conducted on the Tianchi fabric defect detection dataset demonstrate that Fab-ASLKS achieves a 5% improvement in mAP@50 over the baseline, showcasing its capability to deliver high precision and efficiency.
Ultrasonic testing is a common Non-Destructive Inspection (NDI) method used in aerospace manufacturing. However, the complexity and size of the ultrasonic scans make it challenging to identify defects through visual inspection or machine learning models. Using computer vision techniques to identify defects from ultrasonic scans is an evolving research area. In this study, we used instance segmentation to identify the presence of defects in the ultrasonic scan images of composite panels that are representative of real components manufactured in aerospace. We used two models based on Mask-RCNN (Detectron 2) and YOLO 11 respectively. Additionally, we implemented a simple statistical pre-processing technique that reduces the burden of requiring custom-tailored pre-processing techniques. Our study demonstrates the feasibility and effectiveness of using instance segmentation in the NDI pipeline by significantly reducing data pre-processing time, inspection time, and overall costs.
As modern video games become increasingly complex, traditional manual testing methods are proving costly and inefficient, limiting the ability to ensure high-quality game experiences. While advancements in Artificial Intelligence (AI) offer the potential to assist human testers, the effectiveness of AI in truly enhancing real-world human performance remains underexplored. This study investigates how AI can improve game testing by developing and experimenting with an AI-assisted workflow that leverages state-of-the-art machine learning models for defect detection. Through an experiment involving 800 test cases and 276 participants of varying backgrounds, we evaluate the effectiveness of AI assistance under four conditions: with or without AI support, and with or without detailed knowledge of defects and design documentation. The results indicate that AI assistance significantly improves defect identification performance, particularly when paired with detailed knowledge. However, challenges arise when AI errors occur, negatively impacting human decision-making. Our findings show the importance of optimizing human-AI collaboration and implementing strategies to mitigate the effects of AI inaccuracies. By this research, we demonstrate AI's potential and problems in enhancing efficiency and accuracy in game testing workflows and offers practical insights for integrating AI into the testing process.
Unsupervised visual defect detection is critical in industrial applications, requiring a representation space that captures normal data features while detecting deviations. Achieving a balance between expressiveness and compactness is challenging; an overly expressive space risks inefficiency and mode collapse, impairing detection accuracy. We propose a novel approach using an enhanced VQ-VAE framework optimized for unsupervised defect detection. Our model introduces a patch-aware dynamic code assignment scheme, enabling context-sensitive code allocation to optimize spatial representation. This strategy enhances normal-defect distinction and improves detection accuracy during inference. Experiments on MVTecAD, BTAD, and MTSD datasets show our method achieves state-of-the-art performance.
Quantifying prediction uncertainty when applying object detection models to new, unlabeled datasets is critical in applied machine learning. This study introduces an approach to estimate the performance of deep learning-based object detection models for quantifying defects in transmission electron microscopy (TEM) images, focusing on detecting irradiation-induced cavities in TEM images of metal alloys. We developed a random forest regression model that predicts the object detection F1 score, a statistical metric used to evaluate the ability to accurately locate and classify objects of interest. The random forest model uses features extracted from the predictions of the object detection model whose uncertainty is being quantified, enabling fast prediction on new, unlabeled images. The mean absolute error (MAE) for predicting F1 of the trained model on test data is 0.09, and the $R^2$ score is 0.77, indicating there is a significant correlation between the random forest regression model predicted and true defect detection F1 scores. The approach is shown to be robust across three distinct TEM image datasets with varying imaging and material domains. Our approach enables users to estimate the reliability of a defect detection and segmentation model predictions and assess the applicability of the model to their specific datasets, providing valuable information about possible domain shifts and whether the model needs to be fine-tuned or trained on additional data to be maximally effective for the desired use case.
This study proposes an advanced method for surface defect detection in printed circuit boards (PCBs) using an improved YOLOv11 model enhanced with a generative adversarial network (GAN). The approach focuses on identifying six common defect types: missing hole, rat bite, open circuit, short circuit, burr, and virtual welding. By employing GAN to generate synthetic defect images, the dataset is augmented with diverse and realistic patterns, improving the model's ability to generalize, particularly for complex and infrequent defects like burrs. The enhanced YOLOv11 model is evaluated on a PCB defect dataset, demonstrating significant improvements in accuracy, recall, and robustness, especially when dealing with defects in complex environments or small targets. This research contributes to the broader field of electronic design automation (EDA), where efficient defect detection is a crucial step in ensuring high-quality PCB manufacturing. By integrating advanced deep learning techniques, this approach enhances the automation and precision of defect detection, reducing reliance on manual inspection and accelerating design-to-production workflows. The findings underscore the importance of incorporating GAN-based data augmentation and optimized detection architectures in EDA processes, providing valuable insights for improving reliability and efficiency in PCB defect detection within industrial applications.
This paper presents a pilot study introducing a multimodal fusion framework for the detection and analysis of bridge defects, integrating Non-Destructive Evaluation (NDE) techniques with advanced image processing to enable precise structural assessment. By combining data from Impact Echo (IE) and Ultrasonic Surface Waves (USW) methods, this preliminary investigation focuses on identifying defect-prone regions within concrete structures, emphasizing critical indicators such as delamination and debonding. Using geospatial analysis with alpha shapes, fusion of defect points, and unified lane boundaries, the proposed framework consolidates disparate data sources to enhance defect localization and facilitate the identification of overlapping defect regions. Cross-verification with adaptive image processing further validates detected defects by aligning their coordinates with visual data, utilizing advanced contour-based mapping and bounding box techniques for precise defect identification. The experimental results, with an F1 score of 0.83, demonstrate the potential efficacy of the approach in improving defect localization, reducing false positives, and enhancing detection accuracy, which provides a foundation for future research and larger-scale validation. This preliminary exploration establishes the framework as a promising tool for efficient bridge health assessment, with implications for proactive structural monitoring and maintenance.
This pilot study presents a novel, automated, and scalable methodology for detecting and evaluating subsurface defect-prone regions in concrete slabs using Impact Echo (IE) signal analysis. The approach integrates advanced signal processing, clustering, and visual analytics to identify subsurface anomalies. A unique adaptive thresholding method tailors frequency-based defect identification to the distinct material properties of each slab. The methodology generates frequency maps, binary masks, and k-means cluster maps to automatically classify defect and non-defect regions. Key visualizations, including 3D surface plots, cluster maps, and contour plots, are employed to analyze spatial frequency distributions and highlight structural anomalies. The study utilizes a labeled dataset constructed at the Federal Highway Administration (FHWA) Advanced Sensing Technology Nondestructive Evaluation Laboratory. Evaluations involve ground-truth masking, comparing the generated defect maps with top-view binary masks derived from the information provided by the FHWA. The performance metrics, specifically F1-scores and AUC-ROC, achieve values of up to 0.95 and 0.83, respectively. The results demonstrate the robustness of the methodology, consistently identifying defect-prone areas with minimal false positives and few missed defects. Adaptive frequency thresholding ensures flexibility in addressing variations across slabs, providing a scalable framework for detecting structural anomalies. Additionally, the methodology is adaptable to other frequency-based signals due to its generalizable thresholding mechanism and holds potential for integrating multimodal sensor fusion. This automated and scalable pipeline minimizes manual intervention, ensuring accurate and efficient defect detection, further advancing Non-Destructive Evaluation (NDE) techniques.
Nowadays, research on GUI agents is a hot topic in the AI community. However, current research focuses on GUI task automation, limiting the scope of applications in various GUI scenarios. In this paper, we propose a formalized and comprehensive environment to evaluate the entire process of automated GUI Testing (GTArena), offering a fair, standardized environment for consistent operation of diverse multimodal large language models. We divide the testing process into three key subtasks: test intention generation, test task execution, and GUI defect detection, and construct a benchmark dataset based on these to conduct a comprehensive evaluation. It evaluates the performance of different models using three data types: real mobile applications, mobile applications with artificially injected defects, and synthetic data, thoroughly assessing their capabilities in this relevant task. Additionally, we propose a method that helps researchers explore the correlation between the performance of multimodal language large models in specific scenarios and their general capabilities in standard benchmark tests. Experimental results indicate that even the most advanced models struggle to perform well across all sub-tasks of automated GUI Testing, highlighting a significant gap between the current capabilities of Autonomous GUI Testing and its practical, real-world applicability. This gap provides guidance for the future direction of GUI Agent development. Our code is available at https://github.com/ZJU-ACES-ISE/ChatUITest.
With the continuous advancement of industrial automation, product quality inspection has become increasingly important in the manufacturing process. Traditional inspection methods, which often rely on manual checks or simple machine vision techniques, suffer from low efficiency and insufficient accuracy. In recent years, deep learning technology, especially the YOLO (You Only Look Once) algorithm, has emerged as a prominent solution in the field of product defect detection due to its efficient real-time detection capabilities and excellent classification performance. This study aims to use the YOLO algorithm to detect and classify defects in product images. By constructing and training a YOLO model, we conducted experiments on multiple industrial product datasets. The results demonstrate that this method can achieve real-time detection while maintaining high detection accuracy, significantly improving the efficiency and accuracy of product quality inspection. This paper further analyzes the advantages and limitations of the YOLO algorithm in practical applications and explores future research directions.
Recent advancements in artificial intelligence (AI) applications within aerospace have demonstrated substantial growth, particularly in the context of control systems. As High Performance Computing (HPC) platforms continue to evolve, they are expected to replace current flight control or engine control computers, enabling increased computational capabilities. This shift will allow real-time AI applications, such as image processing and defect detection, to be seamlessly integrated into monitoring systems, providing real-time awareness and enhanced fault detection and accommodation. Furthermore, AI's potential in aerospace extends to control systems, where its application can range from full autonomy to enhancing human control through assistive features. AI, particularly deep reinforcement learning (DRL), can offer significant improvements in control systems, whether for autonomous operation or as an augmentative tool.
Current saliency-based defect detection methods show promise in industrial settings, but the unpredictability of defects in steel production environments complicates dataset creation, hampering model performance. Existing data augmentation approaches using generative models often require pixel-level annotations, which are time-consuming and resource-intensive. To address this, we introduce DefFiller, a mask-conditioned defect generation method that leverages a layout-to-image diffusion model. DefFiller generates defect samples paired with mask conditions, eliminating the need for pixel-level annotations and enabling direct use in model training. We also develop an evaluation framework to assess the quality of generated samples and their impact on detection performance. Experimental results on the SD-Saliency-900 dataset demonstrate that DefFiller produces high-quality defect images that accurately match the provided mask conditions, significantly enhancing the performance of saliency-based defect detection models trained on the augmented dataset.
In industrial imaging, accurately detecting and distinguishing surface defects from noise is critical and challenging, particularly in complex environments with noisy data. This paper presents a hybrid framework that integrates both statistical feature selection and classification techniques to improve defect detection accuracy while minimizing false positives. The motivation of the system is based on the generation of scalar scores that represent the likelihood that a region of interest (ROI) is classified as a defect or noise. We present around 55 distinguished features that are extracted from industrial images, which are then analyzed using statistical methods such as Fisher separation, chi-squared test, and variance analysis. These techniques identify the most discriminative features, focusing on maximizing the separation between true defects and noise. Fisher's criterion ensures robust, real-time performance for automated systems. This statistical framework opens up multiple avenues for application, functioning as a standalone assessment module or as an a posteriori enhancement to machine learning classifiers. The framework can be implemented as a black-box module that applies to existing classifiers, providing an adaptable layer of quality control and optimizing predictions by leveraging intuitive feature extraction strategies, emphasizing the rationale behind feature significance and the statistical rigor of feature selection. By integrating these methods with flexible machine learning applications, the proposed framework improves detection accuracy and reduces false positives and misclassifications, especially in complex, noisy environments.
With the rapid development of green energy, the efficiency and reliability of wind turbines are key to sustainable renewable energy production. For that reason, this paper presents a novel intelligent system architecture designed for the dynamic collection and real-time processing of visual data to detect defects in wind turbines. The system employs advanced algorithms within a distributed framework to enhance inspection accuracy and efficiency using unmanned aerial vehicles (UAVs) with integrated visual and thermal sensors. An experimental study conducted at the "Staryi Sambir-1" wind power plant in Ukraine demonstrates the system's effectiveness, showing a significant improvement in defect detection accuracy (up to 94%) and a reduction in inspection time per turbine (down to 1.5 hours) compared to traditional methods. The results show that the proposed intelligent system architecture provides a scalable and reliable solution for wind turbine maintenance, contributing to the durability and performance of renewable energy infrastructure.