Videos captured using Transmission Electron Microscopy (TEM) can encode details regarding the morphological and temporal evolution of a material by taking snapshots of the microstructure sequentially. However, manual analysis of such video is tedious, error-prone, unreliable, and prohibitively time-consuming if one wishes to analyze a significant fraction of frames for even videos of modest length. In this work, we developed an automated TEM video analysis system for microstructural features based on the advanced object detection model called YOLO and tested the system on an in-situ ion irradiation TEM video of dislocation loops formed in a FeCrAl alloy. The system provides analysis of features observed in TEM including both static and dynamic properties using the YOLO-based defect detection module coupled to a geometry analysis module and a dynamic tracking module. Results show that the system can achieve human comparable performance with an F1 score of 0.89 for fast, consistent, and scalable frame-level defect analysis. This result is obtained on a real but exceptionally clean and stable data set and more challenging data sets may not achieve this performance. The dynamic tracking also enabled evaluation of individual defect evolution like per defect growth rate at a fidelity never before achieved using common human analysis methods. Our work shows that automatically detecting and tracking interesting microstructures and properties contained in TEM videos is viable and opens new doors for evaluating materials dynamics.
Visual surface anomaly detection aims to detect local image regions that significantly deviate from normal appearance. Recent surface anomaly detection methods rely on generative models to accurately reconstruct the normal areas and to fail on anomalies. These methods are trained only on anomaly-free images, and often require hand-crafted post-processing steps to localize the anomalies, which prohibits optimizing the feature extraction for maximal detection capability. In addition to reconstructive approach, we cast surface anomaly detection primarily as a discriminative problem and propose a discriminatively trained reconstruction anomaly embedding model (DRAEM). The proposed method learns a joint representation of an anomalous image and its anomaly-free reconstruction, while simultaneously learning a decision boundary between normal and anomalous examples. The method enables direct anomaly localization without the need for additional complicated post-processing of the network output and can be trained using simple and general anomaly simulations. On the challenging MVTec anomaly detection dataset, DRAEM outperforms the current state-of-the-art unsupervised methods by a large margin and even delivers detection performance close to the fully-supervised methods on the widely used DAGM surface-defect detection dataset, while substantially outperforming them in localization accuracy.
Nowadays, Deep Convolutional Neural Networks (DCNNs) are widely used in fabric defect detection, which come with the cost of expensive training and complex model parameters. With the observation that most fabrics are defect free in practice, a two-step Cascaded Zoom-In Network (CZI-Net) is proposed for patterned fabric defect detection. In the CZI-Net, the Aggregated HOG (A-HOG) and SIFT features are used to instead of simple convolution filters for feature extraction. Moreover, in order to extract more distinctive features, the feature representation layer and full connection layer are included in the CZI-Net. In practice, Most defect-free fabrics only involve in the first step of our method and avoid a costive computation in the second step, which makes very fast fabric detection. More importantly, we propose the Locality-constrained Reconstruction Error (LCRE) in the first step and Restrictive Locality-constrained Coding (RLC), Bag-of-Indexes (BoI) methods in the second step. We also analyse the connections between different coding methods and conclude that the index of visual words plays an essential role in the coding methods. In conclusion, experiments based on real-world datasets are implemented and demonstrate that our proposed method is not only computationally simple but also with high detection accuracy.
Surface defect detection plays an increasingly important role in manufacturing industry to guarantee the product quality. Many deep learning methods have been widely used in surface defect detection tasks, and have been proven to perform well in defects classification and location. However, deep learning-based detection methods often require plenty of data for training, which fail to apply to the real industrial scenarios since the distribution of defect categories is often imbalanced. In other words, common defect classes have many samples but rare defect classes have extremely few samples, and it is difficult for these methods to well detect rare defect classes. To solve the imbalanced distribution problem, in this paper we propose TL-SDD: a novel Transfer Learning-based method for Surface Defect Detection. First, we adopt a two-phase training scheme to transfer the knowledge from common defect classes to rare defect classes. Second, we propose a novel Metric-based Surface Defect Detection (M-SDD) model. We design three modules for this model: (1) feature extraction module: containing feature fusion which combines high-level semantic information with low-level structural information. (2) feature reweighting module: transforming examples to a reweighting vector that indicates the importance of features. (3) distance metric module: learning a metric space in which defects are classified by computing distances to representations of each category. Finally, we validate the performance of our proposed method on a real dataset including surface defects of aluminum profiles. Compared to the baseline methods, the performance of our proposed method has improved by up to 11.98% for rare defect classes.
The defect detection task can be regarded as a realistic scenario of object detection in the computer vision field and it is widely used in the industrial field. Directly applying vanilla object detector to defect detection task can achieve promising results, while there still exists challenging issues that have not been solved. The first issue is the texture shift which means a trained defect detector model will be easily affected by unseen texture, and the second issue is partial visual confusion which indicates that a partial defect box is visually similar with a complete box. To tackle these two problems, we propose a Reference-based Defect Detection Network (RDDN). Specifically, we introduce template reference and context reference to against those two problems, respectively. Template reference can reduce the texture shift from image, feature or region levels, and encourage the detectors to focus more on the defective area as a result. We can use either well-aligned template images or the outputs of a pseudo template generator as template references in this work, and they are jointly trained with detectors by the supervision of normal samples. To solve the partial visual confusion issue, we propose to leverage the carried context information of context reference, which is the concentric bigger box of each region proposal, to perform more accurate region classification and regression. Experiments on two defect detection datasets demonstrate the effectiveness of our proposed approach.
Defects are unavoidable in casting production owing to the complexity of the casting process. While conventional human-visual inspection of casting products is slow and unproductive in mass productions, an automatic and reliable defect detection not just enhances the quality control process but positively improves productivity. However, casting defect detection is a challenging task due to diversity and variation in defects' appearance. Convolutional neural networks (CNNs) have been widely applied in both image classification and defect detection tasks. Howbeit, CNNs with frequentist inference require a massive amount of data to train on and still fall short in reporting beneficial estimates of their predictive uncertainty. Accordingly, leveraging the transfer learning paradigm, we first apply four powerful CNN-based models (VGG16, ResNet50, DenseNet121, and InceptionResNetV2) on a small dataset to extract meaningful features. Extracted features are then processed by various machine learning algorithms to perform the classification task. Simulation results demonstrate that linear support vector machine (SVM) and multi-layer perceptron (MLP) show the finest performance in defect detection of casting images. Secondly, to achieve a reliable classification and to measure epistemic uncertainty, we employ an uncertainty quantification (UQ) technique (ensemble of MLP models) using features extracted from four pre-trained CNNs. UQ confusion matrix and uncertainty accuracy metric are also utilized to evaluate the predictive uncertainty estimates. Comprehensive comparisons reveal that UQ method based on VGG16 outperforms others to fetch uncertainty. We believe an uncertainty-aware automatic defect detection solution will reinforce casting productions quality assurance.
Optical inspection of 1191 silicon micro-strip sensors was performed using a custom made optical inspection setup, employing a machine-learning based approach for the defect analysis and subsequent quality assurance. Furthermore, metrological control of the sensor's surface was performed. In this manuscript, we present the analysis of various sensor surface defects. Among these are implant breaks, p-stop breaks, aluminium strip opens, aluminium strip shorts, surface scratches, double metallization layer defects, passivation layer defects, bias resistor defects as well as dust particle identification. The defect detection was done using the application of Convolutional Deep Neural Networks (CDNNs). From this, defective strips and defect clusters were identified, as well as a 2D map of the defects using their geometrical positions on the sensor was performed. Based on the total number of defects found on the sensor's surface, a method for the estimation of sensor's overall quality grade and quality score was proposed.
For steel product manufacturing in indoor factories, steel defect detection is important for quality control. For example, a steel sheet is extremely delicate, and must be accurately inspected. However, to maintain the painted steel parts of the infrastructure around a severe outdoor environment, corrosion detection is critical for predictive maintenance. In this paper, we propose a general-purpose application for steel anomaly detection that consists of the following four components. The first, a learner, is a unit image classification network to determine whether the region of interest or background has been recognised, after dividing the original large sized image into 256 square unit images. The second, an extractor, is a discriminator feature encoder based on a pre-trained steel generator with a patch generative adversarial network discriminator(GAN). The third, an anomaly detector, is a one-class support vector machine(SVM) to predict the anomaly score using the discriminator feature. The fourth, an indicator, is an anomalous probability map used to visually explain the anomalous features. Furthermore, we demonstrated our method through the inspection of steel sheet defects with 13,774 unit images using high-speed cameras, and painted steel corrosion with 19,766 unit images based on an eye inspection of the photographs. Finally, we visualise anomalous feature maps of steel using a strip and painted steel inspection dataset
Defect detection and classification technology has changed from traditional artificial visual inspection to current intelligent automated inspection, but most of the current defect detection methods are training related detection models based on a data-driven approach, taking into account the difficulty of collecting some sample data in the industrial field. We apply zero-shot learning technology to the industrial field. Aiming at the problem of the existing "Latent Feature Guide Attribute Attention" (LFGAA) zero-shot image classification network, the output latent attributes and artificially defined attributes are different in the semantic space, which leads to the problem of model performance degradation, proposed an LGFAA network based on semantic feedback, and improved model performance by constructing semantic embedded modules and feedback mechanisms. At the same time, for the common domain shift problem in zero-shot learning, based on the idea of co-training algorithm using the difference information between different views of data to learn from each other, we propose an Ensemble Co-training algorithm, which adaptively reduces the prediction error in image tag embedding from multiple angles. Various experiments conducted on the zero-shot dataset and the cylinder liner dataset in the industrial field provide competitive results.
This paper addresses the ability to enable machines to automatically detect failures on machine tool components as well as estimating the severity of the failures, which is a critical step towards autonomous production machines. Extracting information about the severity of failures has been a substantial part of classical, as well as Machine Learning based machine vision systems. Efforts have been undertaken to automatically predict the severity of failures on machine tool components for predictive maintenance purposes. Though, most approaches only partly cover a completely automatic system from detecting failures to the prognosis of their future severity. To the best of the authors knowledge, this is the first time a vision-based system for defect detection and prognosis of failures on metallic surfaces in general and on Ball Screw Drives in specific has been proposed. The authors show that they can do both, detect and prognose the evolution of a failure on the surface of a Ball Screw Drive.
Non-destructive testing is a set of techniques for defect detection in materials. While the set of imaging techniques are manifold, ultrasonic imaging is the one used the most. The analysis is mainly performed by human inspectors manually analyzing recorded images. The low number of defects in real ultrasonic inspections and legal issues considering data from such inspections make it difficult to obtain proper results from automatic ultrasonic image (B-scan) analysis. In this paper, we present a novel deep learning Generative Adversarial Network model for generating ultrasonic B-scans with defects in distinct locations. Furthermore, we show that generated B-scans can be used for synthetic data augmentation, and can improve the performance of deep convolutional neural object detection networks. Our novel method is demonstrated on a dataset of almost 4000 B-scans with more than 6000 annotated defects. Defect detection performance when training on real data yielded average precision of 71%. By training only on generated data the results increased to 72.1%, and by mixing generated and real data we achieve 75.7% average precision. We believe that synthetic data generation can generalize to other challenges with limited datasets and could be used for training human personnel.
Digital Twin is an emerging technology at the forefront of Industry 4.0, with the ultimate goal of combining the physical space and the virtual space. To date, the Digital Twin concept has been applied in many engineering fields, providing useful insights in the areas of engineering design, manufacturing, automation, and construction industry. While the nexus of various technologies opens up new opportunities with Digital Twin, the technology requires a framework to integrate the different technologies, such as the Building Information Model used in the Building and Construction industry. In this work, an Information Fusion framework is proposed to seamlessly fuse heterogeneous components in a Digital Twin framework from the variety of technologies involved. This study aims to augment Digital Twin in buildings with the use of AI and 3D reconstruction empowered by unmanned aviation vehicles. We proposed a drone-based Digital Twin augmentation framework with reusable and customisable components. A proof of concept is also developed, and extensive evaluation is conducted for 3D reconstruction and applications of AI for defect detection.
We address the detection of material defects, which are inside a layered material structure using compressive sensing based multiple-input and multiple-output (MIMO) wireless radar. Here, the strong clutter due to the reflection of the layered structure's surface often makes the detection of the defects challenging. Thus, sophisticated signal separation methods are required for improved defect detection. In many scenarios, the number of defects that we are interested in is limited and the signaling response of the layered structure can be modeled as a low-rank structure. Therefore, we propose joint rank and sparsity minimization for defect detection. In particular, we propose a non-convex approach based on the iteratively reweighted nuclear and $\ell_1-$norm (a double-reweighted approach) to obtain a higher accuracy compared to the conventional nuclear norm and $\ell_1-$norm minimization. To this end, an iterative algorithm is designed to estimate the low-rank and sparse contributions. Further, we propose deep learning to learn the parameters of the algorithm (i.e., algorithm unfolding) to improve the accuracy and the speed of convergence of the algorithm. Our numerical results show that the proposed approach outperforms the conventional approaches in terms of mean square errors of the recovered low-rank and sparse components and the speed of convergence.
We present CoTexT, a pre-trained, transformer-based encoder-decoder model that learns the representative context between natural language (NL) and programming language (PL). Using self-supervision, CoTexT is pre-trained on large programming language corpora to learn a general understanding of language and code. CoTexT supports downstream NL-PL tasks such as code summarizing/documentation, code generation, defect detection, and code debugging. We train CoTexT on different combinations of available PL corpus including both "bimodal" and "unimodal" data. Here, bimodal data is the combination of text and corresponding code snippets, whereas unimodal data is merely code snippets. We first evaluate CoTexT with multi-task learning: we perform Code Summarization on 6 different programming languages and Code Refinement on both small and medium size featured in the CodeXGLUE dataset. We further conduct extensive experiments to investigate CoTexT on other tasks within the CodeXGlue dataset, including Code Generation and Defect Detection. We consistently achieve SOTA results in these tasks, demonstrating the versatility of our models.
Steel pipes are widely used in high-risk and high-pressure scenarios such as oil, chemical, natural gas, shale gas, etc. If there is some defect in steel pipes, it will lead to serious adverse consequences. Applying object detection in the field of deep learning to pipe weld defect detection and identification can effectively improve inspection efficiency and promote the development of industrial automation. Most predecessors used traditional computer vision methods applied to detect defects of steel pipe weld seams. However, traditional computer vision methods rely on prior knowledge and can only detect defects with a single feature, so it is difficult to complete the task of multi-defect classification, while deep learning is end-to-end. In this paper, the state-of-the-art single-stage object detection algorithm YOLOv5 is proposed to be applied to the field of steel pipe weld defect detection, and compared with the two-stage representative object detection algorithm Faster R-CNN. The experimental results show that applying YOLOv5 to steel pipe weld defect detection can greatly improve the accuracy, complete the multi-classification task, and meet the criteria of real-time detection.
Anomaly detection, the task of identifying unusual samples in data, often relies on a large set of training samples. In this work, we consider the setting of few-shot anomaly detection in images, where only a few images are given at training. We devise a hierarchical generative model that captures the multi-scale patch distribution of each training image. We further enhance the representation of our model by using image transformations and optimize scale-specific patch-discriminators to distinguish between real and fake patches of the image, as well as between different transformations applied to those patches. The anomaly score is obtained by aggregating the patch-based votes of the correct transformation across scales and image regions. We demonstrate the superiority of our method on both the one-shot and few-shot settings, on the datasets of Paris, CIFAR10, MNIST and FashionMNIST as well as in the setting of defect detection on MVTec. In all cases, our method outperforms the recent baseline methods.
Semi-supervised methods of anomaly detection have seen substantial advancement in recent years. Of particular interest are applications of such methods to diverse, real-world anomaly detection problems where anomalous variations can vary from the visually obvious to the very subtle. In this work, we propose a novel fine-grained VAE-GAN architecture trained in a semi-supervised manner in order to detect both visually distinct and subtle anomalies. With the use of a residually connected dual-feature extractor, a fine-grained discriminator and a perceptual loss function, we are able to detect subtle, low inter-class (anomaly vs. normal) variant anomalies with greater detection capability and smaller margins of deviation in AUC value during inference compared to prior work whilst also remaining time-efficient during inference. We achieve state of-the-art anomaly detection results when compared extensively with prior semi-supervised approaches across a multitude of anomaly detection benchmark tasks including trivial leave-one out tasks (CIFAR-10 - AUPRCavg: 0.91; MNIST - AUPRCavg: 0.90) in addition to challenging real-world anomaly detection tasks (plant leaf disease - AUC: 0.776; threat item X-ray - AUC: 0.51), video frame-level anomaly detection (UCSDPed1 - AUC: 0.95) and high frequency texture with object anomalous defect detection (MVTEC - AUCavg: 0.83).
Deep-learning methods have recently started being employed for addressing surface-defect detection problems in industrial quality control. However, with a large amount of data needed for learning, often requiring high-precision labels, many industrial problems cannot be easily solved, or the cost of the solutions would significantly increase due to the annotation requirements. In this work, we relax heavy requirements of fully supervised learning methods and reduce the need for highly detailed annotations. By proposing a deep-learning architecture, we explore the use of annotations of different details ranging from weak (image-level) labels through mixed supervision to full (pixel-level) annotations on the task of surface-defect detection. The proposed end-to-end architecture is composed of two sub-networks yielding defect segmentation and classification results. The proposed method is evaluated on several datasets for industrial quality inspection: KolektorSDD, DAGM and Severstal Steel Defect. We also present a new dataset termed KolektorSDD2 with over 3000 images containing several types of defects, obtained while addressing a real-world industrial problem. We demonstrate state-of-the-art results on all four datasets. The proposed method outperforms all related approaches in fully supervised settings and also outperforms weakly-supervised methods when only image-level labels are available. We also show that mixed supervision with only a handful of fully annotated samples added to weakly labelled training images can result in performance comparable to the fully supervised model's performance but at a significantly lower annotation cost.
Solar cell electroluminescence (EL) defect segmentation is an interesting and challenging topic. Many methods have been proposed for EL defect detection, but these methods are still unsatisfactory due to the diversity of the defect and background. In this paper, we provide a new idea of using generative adversarial network (GAN) for defect segmentation. Firstly, the GAN-based method removes the defect region in the input defective image to get a defect-free image, while keeping the background almost unchanged. Then, the subtracted image is obtained by making difference between the defective input image with the generated defect-free image. Finally, the defect region can be segmented through thresholding the subtracted image. To keep the background unchanged before and after image generation, we propose a novel strong identity GAN (SIGAN), which adopts a novel strong identity loss to constraint the background consistency. The SIGAN can be used not only for defect segmentation, but also small-samples defective dataset augmentation. Moreover, we release a new solar cell EL image dataset named as EL-2019, which includes three types of images: crack, finger interruption and defect-free. Experiments on EL-2019 dataset show that the proposed method achieves 90.34% F-score, which outperforms many state-of-the-art methods in terms of solar cell defects segmentation results.
Visual defect detection (VDD) for high-mix low-volume production of non-convex metal objects, such as high-pressure cylindrical piping joint parts (VDD-HPPPs), is challenging because subtle difference in domain (e.g., metal objects, imaging device, viewpoints, lighting) significantly affects the specular reflection characteristics of individual metal object types. In this paper, we address this issue by introducing a tailor-made VDD framework that can be automatically adapted to a new domain. Specifically, we formulate this adaptation task as the problem of network architecture search (NAS) on a deep object-detection network, in which the network architecture is searched via reinforcement learning. We demonstrate the effectiveness of the proposed framework using the VDD-HPPPs task as a factory case study. Experimental results show that the proposed method achieved higher burr detection accuracy compared with the baseline method for data with different training/test domains for the non-convex HPPPs, which are particularly affected by domain shifts.