Defect detection plays a vital role in the manufacturing process of integrated circuits (ICs). Die attachment and wire bonding are two steps of the manufacturing process that determine the power and signal transmission quality and dependability in an IC. This paper presents a survey or literature review of the methods used for detecting these defects based on different sensing modalities used including optical, radiological, acoustical, and infrared thermography. A discussion of the detection methods used is provided in this survey. Both conventional and deep learning approaches for detecting die attachment and wire bonding defects are considered along with challenges and future research directions.
This paper introduces DGNet, a novel deep framework that exploits object gradient supervision for camouflaged object detection (COD). It decouples the task into two connected branches, i.e., a context and a texture encoder. The essential connection is the gradient-induced transition, representing a soft grouping between context and texture features. Benefiting from the simple but efficient framework, DGNet outperforms existing state-of-the-art COD models by a large margin. Notably, our efficient version, DGNet-S, runs in real-time (80 fps) and achieves comparable results to the cutting-edge model JCSOD-CVPR$_{21}$ with only 6.82% parameters. Application results also show that the proposed DGNet performs well in polyp segmentation, defect detection, and transparent object segmentation tasks. Codes will be made available at https://github.com/GewelsJI/DGNet.
This study aimed to improve the surface defect detection accuracy of ZrO2 ceramic bearing balls. Combined with the noise damage of the image samples, a surface defect detection method for ZrO2 ceramic bearing balls based on cartoon-texture decomposition model was proposed. Building a ZrO2 ceramic bearing ball surface defect detection system. The ZrO2 ceramic bearing ball surface defect image was decomposed by using the Gaussian curvature model and the decomposed image layer was filtered by using Winner filter and wavelet value domain filter. Then they were fused into a clear and undamaged ZrO2 ceramic bearing ball surface defect image and detected. The experimental results show that the image denoising method of ZrO2 ceramic bearing ball surface defect based on cartoon-texture decomposition model can denoise while retaining the image details. The PSNR of image is 34.1 dB, the SSIM is 0.9476, the detection accuracy is 95.8%, and the detection speed of a single defect image is 191ms / img. This method can effectively improve the efficiency and accuracy of ZrO2 ceramic bearing ball surface defect detection.
Recently, anomaly detection and localization in multimedia data have received significant attention among the machine learning community. In real-world applications such as medical diagnosis and industrial defect detection, anomalies only present in a fraction of the images. To extend the reconstruction-based anomaly detection architecture to the localized anomalies, we propose a self-supervised learning approach through random masking and then restoring, named Self-Supervised Masking (SSM) for unsupervised anomaly detection and localization. SSM not only enhances the training of the inpainting network but also leads to great improvement in the efficiency of mask prediction at inference. Through random masking, each image is augmented into a diverse set of training triplets, thus enabling the autoencoder to learn to reconstruct with masks of various sizes and shapes during training. To improve the efficiency and effectiveness of anomaly detection and localization at inference, we propose a novel progressive mask refinement approach that progressively uncovers the normal regions and finally locates the anomalous regions. The proposed SSM method outperforms several state-of-the-arts for both anomaly detection and anomaly localization, achieving 98.3% AUC on Retinal-OCT and 93.9% AUC on MVTec AD, respectively.
The vast majority of text transformation techniques in NLP are inherently limited in their ability to expand input space coverage due to an implicit constraint to preserve the original class label. In this work, we propose the notion of sibylvariance (SIB) to describe the broader set of transforms that relax the label-preserving constraint, knowably vary the expected class, and lead to significantly more diverse input distributions. We offer a unified framework to organize all data transformations, including two types of SIB: (1) Transmutations convert one discrete kind into another, (2) Mixture Mutations blend two or more classes together. To explore the role of sibylvariance within NLP, we implemented 41 text transformations, including several novel techniques like Concept2Sentence and SentMix. Sibylvariance also enables a unique form of adaptive training that generates new input mixtures for the most confused class pairs, challenging the learner to differentiate with greater nuance. Our experiments on six benchmark datasets strongly support the efficacy of sibylvariance for generalization performance, defect detection, and adversarial robustness.
Recent years have witnessed increasing interest in code representation learning, which aims to represent the semantics of source code into distributed vectors. Currently, various works have been proposed to represent the complex semantics of source code from different views, including plain text, Abstract Syntax Tree (AST), and several kinds of code graphs (e.g., Control/Data Flow Graph). However, most of them only consider a single view of source code independently, ignoring the correspondences among different views. In this paper, we propose to integrate different views with the natural-language description of source code into a unified framework with Multi-View contrastive Pre-training, and name our model as CODE-MVP. Specifically, we first extract multiple code views using compiler tools, and learn the complementary information among them under a contrastive learning framework. Inspired by the type checking in compilation, we also design a fine-grained type inference objective in the pre-training. Experiments on three downstream tasks over five datasets demonstrate the superiority of CODE-MVP when compared with several state-of-the-art baselines. For example, we achieve 2.4/2.3/1.1 gain in terms of MRR/MAP/Accuracy metrics on natural language code retrieval, code similarity, and code defect detection tasks, respectively.
Under the semi-supervised framework, we propose an end-to-end memory-based segmentation network (MemSeg) to detect surface defects on industrial products. Considering the small intra-class variance of products in the same production line, from the perspective of differences and commonalities, MemSeg introduces artificially simulated abnormal samples and memory samples to assist the learning of the network. In the training phase, MemSeg explicitly learns the potential differences between normal and simulated abnormal images to obtain a robust classification hyperplane. At the same time, inspired by the mechanism of human memory, MemSeg uses a memory pool to store the general patterns of normal samples. By comparing the similarities and differences between input samples and memory samples in the memory pool to give effective guesses about abnormal regions; In the inference phase, MemSeg directly determines the abnormal regions of the input image in an end-to-end manner. Through experimental validation, MemSeg achieves the state-of-the-art (SOTA) performance on MVTec AD datasets with AUC scores of 99.56% and 98.84% at the image-level and pixel-level, respectively. In addition, MemSeg also has a significant advantage in inference speed benefiting from the end-to-end and straightforward network structure, which better meets the real-time requirement in industrial scenarios.
We address contextualized code retrieval, the search for code snippets helpful to fill gaps in a partial input program. Our approach facilitates a large-scale self-supervised contrastive training by splitting source code randomly into contexts and targets. To combat leakage between the two, we suggest a novel approach based on mutual identifier masking, dedentation, and the selection of syntax-aligned targets. Our second contribution is a new dataset for direct evaluation of contextualized code retrieval, based on a dataset of manually aligned subpassages of code clones. Our experiments demonstrate that our approach improves retrieval substantially, and yields new state-of-the-art results for code clone and defect detection.
In line with the development of Industry 4.0, surface defect detection/anomaly detection becomes a topical subject in the industry field. Improving efficiency as well as saving labor costs has steadily become a matter of great concern in practice, where deep learning-based algorithms perform better than traditional vision inspection methods in recent years. While existing deep learning-based algorithms are biased towards supervised learning, which not only necessitates a huge amount of labeled data and human labor, but also brings about inefficiency and limitations. In contrast, recent research shows that unsupervised learning has great potential in tackling the above disadvantages for visual industrial anomaly detection. In this survey, we summarize current challenges and provide a thorough overview of recently proposed unsupervised algorithms for visual industrial anomaly detection covering five categories, whose innovation points and frameworks are described in detail. Meanwhile, publicly available datasets for industrial anomaly detection are introduced. By comparing different classes of methods, the advantages and disadvantages of anomaly detection algorithms are summarized. Based on the current research framework, we point out the core issue that remains to be resolved and provide further improvement directions. Meanwhile, based on the latest technological trends, we offer insights into future research directions. It is expected to assist both the research community and industry in developing a broader and cross-domain perspective.
Photovoltaic cells are electronic devices that convert light energy to electricity, forming the backbone of solar energy harvesting systems. An essential step in the manufacturing process for photovoltaic cells is visual quality inspection using electroluminescence imaging to identify defects such as cracks, finger interruptions, and broken cells. A big challenge faced by industry in photovoltaic cell visual inspection is the fact that it is currently done manually by human inspectors, which is extremely time consuming, laborious, and prone to human error. While deep learning approaches holds great potential to automating this inspection, the hardware resource-constrained manufacturing scenario makes it challenging for deploying complex deep neural network architectures. In this work, we introduce CellDefectNet, a highly efficient attention condenser network designed via machine-driven design exploration specifically for electroluminesence-based photovoltaic cell defect detection on the edge. We demonstrate the efficacy of CellDefectNet on a benchmark dataset comprising of a diversity of photovoltaic cells captured using electroluminescence imagery, achieving an accuracy of ~86.3% while possessing just 410K parameters (~13$\times$ lower than EfficientNet-B0, respectively) and ~115M FLOPs (~12$\times$ lower than EfficientNet-B0) and ~13$\times$ faster on an ARM Cortex A-72 embedded processor when compared to EfficientNet-B0.
Light guide plates are essential optical components widely used in a diverse range of applications ranging from medical lighting fixtures to back-lit TV displays. An essential step in the manufacturing of light guide plates is the quality inspection of defects such as scratches, bright/dark spots, and impurities. This is mainly done in industry through manual visual inspection for plate pattern irregularities, which is time-consuming and prone to human error and thus act as a significant barrier to high-throughput production. Advances in deep learning-driven computer vision has led to the exploration of automated visual quality inspection of light guide plates to improve inspection consistency, accuracy, and efficiency. However, given the cost constraints in visual inspection scenarios, the widespread adoption of deep learning-driven computer vision methods for inspecting light guide plates has been greatly limited due to high computational requirements. In this study, we explore the utilization of machine-driven design exploration with computational and "best-practices" constraints as well as L$_1$ paired classification discrepancy loss to create LightDefectNet, a highly compact deep anti-aliased attention condenser neural network architecture tailored specifically for light guide plate surface defect detection in resource-constrained scenarios. Experiments show that LightDetectNet achieves a detection accuracy of $\sim$98.2% on the LGPSDD benchmark while having just 770K parameters ($\sim$33$\times$ and $\sim$6.9$\times$ lower than ResNet-50 and EfficientNet-B0, respectively) and $\sim$93M FLOPs ($\sim$88$\times$ and $\sim$8.4$\times$ lower than ResNet-50 and EfficientNet-B0, respectively) and $\sim$8.8$\times$ faster inference speed than EfficientNet-B0 on an embedded ARM processor.
An automated and accurate fabric defect inspection system is in high demand as a replacement for slow, inconsistent, error-prone, and expensive human operators in the textile industry. Previous efforts focused on certain types of fabrics or defects, which is not an ideal solution. In this paper, we propose a novel one-class model that is capable of detecting various defects on different fabric types. Our model takes advantage of a well-designed Gabor filter bank to analyze fabric texture. We then leverage an advanced deep learning algorithm, autoencoder, to learn general feature representations from the outputs of the Gabor filter bank. Lastly, we develop a nearest neighbor density estimator to locate potential defects and draw them on the fabric images. We demonstrate the effectiveness and robustness of the proposed model by testing it on various types of fabrics such as plain, patterned, and rotated fabrics. Our model also achieves a true positive rate (a.k.a recall) value of 0.895 with no false alarms on our dataset based upon the Standard Fabric Defect Glossary.
Deep learning has recently been widely applied to many applications across different domains, e.g., image classification and audio recognition. However, the quality of Deep Neural Networks (DNNs) still raises concerns in the practical operational environment, which calls for systematic testing, especially in safety-critical scenarios. Inspired by software testing, a number of structural coverage criteria are designed and proposed to measure the test adequacy of DNNs. However, due to the blackbox nature of DNN, the existing structural coverage criteria are difficult to interpret, making it hard to understand the underlying principles of these criteria. The relationship between the structural coverage and the decision logic of DNNs is unknown. Moreover, recent studies have further revealed the non-existence of correlation between the structural coverage and DNN defect detection, which further posts concerns on what a suitable DNN testing criterion should be. In this paper, we propose the interpretable coverage criteria through constructing the decision structure of a DNN. Mirroring the control flow graph of the traditional program, we first extract a decision graph from a DNN based on its interpretation, where a path of the decision graph represents a decision logic of the DNN. Based on the control flow and data flow of the decision graph, we propose two variants of path coverage to measure the adequacy of the test cases in exercising the decision logic. The higher the path coverage, the more diverse decision logic the DNN is expected to be explored. Our large-scale evaluation results demonstrate that: the path in the decision graph is effective in characterizing the decision of the DNN, and the proposed coverage criteria are also sensitive with errors including natural errors and adversarial examples, and strongly correlated with the output impartiality.
Detecting and evaluating surface coating defects is important for marine vessel maintenance. Currently, the assessment is carried out manually by qualified inspectors using international standards and their own experience. Automating the processes is highly challenging because of the high level of variation in vessel type, paint surface, coatings, lighting condition, weather condition, paint colors, areas of the vessel, and time in service. We present a novel deep learning-based pipeline to detect and evaluate the percentage of corrosion, fouling, and delamination on the vessel surface from normal photographs. We propose a multi-stage image processing framework, including ship section segmentation, defect segmentation, and defect classification, to automatically recognize different types of defects and measure the coverage percentage on the ship surface. Experimental results demonstrate that our proposed pipeline can objectively perform a similar assessment as a qualified inspector.
Machine learning based image classification algorithms, such as deep neural network approaches, will be increasingly employed in critical settings such as quality control in industry, where transparency and comprehensibility of decisions are crucial. Therefore, we aim to extend the defect detection task towards an interactive human-in-the-loop approach that allows us to integrate rich background knowledge and the inference of complex relationships going beyond traditional purely data-driven approaches. We propose an approach for an interactive support system for classifications in an industrial quality control setting that combines the advantages of both (explainable) knowledge-driven and data-driven machine learning methods, in particular inductive logic programming and convolutional neural networks, with human expertise and control. The resulting system can assist domain experts with decisions, provide transparent explanations for results, and integrate feedback from users; thus reducing workload for humans while both respecting their expertise and without removing their agency or accountability.
Machine-vision-based defect classification techniques have been widely adopted for automatic quality inspection in manufacturing processes. This article describes a general framework for classifying defects from high volume data batches with efficient inspection of unlabelled samples. The concept is to construct a detector to identify new defect types, send them to the inspection station for labelling, and dynamically update the classifier in an efficient manner that reduces both storage and computational needs imposed by data samples of previously observed batches. Both a simulation study on image classification and a case study on surface defect detection via 3D point clouds are performed to demonstrate the effectiveness of the proposed method.
The surface defect detection method based on visual perception has been widely used in industrial quality inspection. Because defect data are not easy to obtain and the annotation of a large number of defect data will waste a lot of manpower and material resources. Therefore, this paper reviews the methods of surface defect detection of industrial products based on a small number of labeled data, and this method is divided into traditional image processing-based industrial product surface defect detection methods and deep learning-based industrial product surface defect detection methods suitable for a small number of labeled data. The traditional image processing-based industrial product surface defect detection methods are divided into statistical methods, spectral methods and model methods. Deep learning-based industrial product surface defect detection methods suitable for a small number of labeled data are divided into based on data augmentation, based on transfer learning, model-based fine-tuning, semi-supervised, weak supervised and unsupervised.
Closed-circuit video (CCTV) inspection has been the most popular technique for visually evaluating the interior status of pipelines in recent decades. Certified inspectors prepare the pipe repair document based on the CCTV inspection. The traditional manual method of assessing sewage structural conditions from pipe repair documents takes a long time and is prone to human mistakes. The automatic identification of necessary texts has received little attention. By building an automated framework employing Natural Language Processing (NLP), this study presents an effective technique to automate the identification of the pipe defect rating of the pipe repair documents. NLP technologies are employed to break down textual material into grammatical units in this research. Further analysis entails using words to discover pipe defect symptoms and their frequency and then combining that information into a single score. Our model achieves 95.0% accuracy,94.9% sensitivity, 94.4% specificity, 95.9% precision score, and 95.7% F1 score, showing the potential of the proposed model to be used in large-scale pipe repair documents for accurate and efficient pipeline failure detection to improve the quality of the pipeline. Keywords: Sewer pipe inspection, Defect detection, Natural language processing, Text recognition
New production techniques have emerged that have made it possible to produce metal parts with more complex shapes, making the quality control process more difficult. This implies that the visual and superficial analysis has become even more inefficient. On top of that, it is also not possible to detect internal defects that these parts could have. The use of X-Ray images has made this process much easier, allowing not only to detect superficial defects in a much simpler way, but also to detect welding or casting defects that could represent a serious hazard for the physical integrity of the metal parts. On the other hand, the use of an automatic segmentation approach for detecting defects would help diminish the dependence of defect detection on the subjectivity of the factory operators and their time dependence variability. The aim of this paper is to apply a deep learning system based on Detectron2, a state-of-the-art library applied to object detection and segmentation in images, for the identification and segmentation of these defects on X-Ray images obtained mainly from automotive parts
A resolution-enhanced dark-field microscope by structured light illumination is proposed to improve resolution and contrast. A set of phase-shifted fringes are projected to the sample plane at large angle to capture modulated dark-field images, from which resolution- and contrast-enhanced dark-field image, as well as sectioned dark-field image, can be obtained. Human tissue samples are tested to demonstrate the resolution and contrast enhancement. The system can be implemented in transmission-mode and reflectance-mode, with potential applications ranging from defect detection to biomedical imaging.